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Re: Anyone building custom cell balancing boards for a DIY pack?

Posted: Mon Feb 03, 2025 1:51 pm
by choi98
I dealt with almost this exact situation. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too. Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs. This whole thread is a good reminder how young this field still is.

Re: Anyone building custom cell balancing boards for a DIY pack?

Posted: Tue Feb 04, 2025 4:16 am
by emilyperez
@choi98 This matches what I've seen too. Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.

Re: Anyone building custom cell balancing boards for a DIY pack?

Posted: Tue Feb 04, 2025 7:17 pm
by mia_lars
@emilyperez Worth being a little skeptical of the marketing angle here. Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid. There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.

Re: Anyone building custom cell balancing boards for a DIY pack?

Posted: Tue Feb 11, 2025 12:52 am
by emilyperez
Slight correction, though the overall point stands: Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs.

Re: Anyone building custom cell balancing boards for a DIY pack?

Posted: Thu Feb 13, 2025 12:39 am
by jhansen
Genuine beginner question - Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting.

Re: Anyone building custom cell balancing boards for a DIY pack?

Posted: Sat Feb 22, 2025 9:53 pm
by pierregreen
Here's what I know on this: Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight.

Re: Anyone building custom cell balancing boards for a DIY pack?

Posted: Sun Feb 23, 2025 4:22 pm
by kwilliams
Related question - Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.

Re: Anyone building custom cell balancing boards for a DIY pack?

Posted: Tue Feb 25, 2025 2:04 am
by jhansen
@kwilliams From hands-on experience, Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free. The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting. Totally unrelated but has anyone else noticed how fast component costs are dropping this year.