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Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Thu Dec 18, 2025 9:41 am
by byang
@ethan_fisc I'd push back on this a bit. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.

Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Sat Dec 27, 2025 12:51 pm
by carol38
@byang Thanks for laying this out, genuinely useful. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too.

Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Sat Jan 03, 2026 1:11 pm
by olga_lind
Respectfully, I think this undersells it a bit. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.

Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Fri Jan 09, 2026 5:43 am
by noah_pate
Just to be precise about one thing: Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight. There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.

Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Wed Jan 14, 2026 2:08 pm
by emilyperez
Related question - Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs.

Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Thu Jan 15, 2026 11:23 pm
by cynthia.muller
@emilyperez This raises a question for me - Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale. Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting.

Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Mon Jan 26, 2026 11:02 am
by benjaminsanchez
@cynthia.muller Pretty much this. One thing to add: Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight.

Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Sun Feb 01, 2026 6:20 pm
by sharonschmidt
Speaking from personal experience here, Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight. Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting.

Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Thu Feb 05, 2026 6:05 pm
by scott21
@sharonschmidt One nitpick - The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting. Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting.

Re: Anyone comparing pouch cells vs cylindrical cells for this specific application?

Posted: Thu Feb 12, 2026 2:28 am
by sarahbernard
This matches something I went through recently. Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs. Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs. This whole thread is a good reminder how young this field still is.