Page 1 of 3

ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Sat Jan 04, 2025 4:20 pm
by emilyperez
Not sure if this has been discussed before, but here goes. Physical Intelligence's pi0 pairs a smaller pretrained vision-language backbone with a separate flow-matching 'action expert' module, which is one way to get fast, high-frequency action output without needing the whole giant language model to run at control-loop speed. Cross-embodiment training (training one policy across data from multiple different robot bodies) has shown some real transfer benefits for high-level behaviors, but low-level control (exact joint torques, timing) still tends to need embodiment-specific fine-tuning. Let me know if I'm missing something obvious.

Re: ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Sat Jan 04, 2025 7:34 pm
by barbara50
I see it a little differently. Isaac Lab (the successor to Isaac Gym) is widely used for large-scale parallel RL training thanks to GPU-accelerated physics, while MuJoCo is often used as a secondary 'sim-to-sim' validation step because its contact dynamics are generally considered more realistic than Isaac's, even though it trains slower at scale. Balance-recovery controllers are usually evaluated with push-recovery tests (a known, repeatable lateral push) in demos, but real-world robustness also depends on recovering from unstructured events like uneven flooring, unexpected contact, or a dropped payload shifting the center of mass mid-stride - which is a much harder, less demo-friendly test.

Re: ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Sat Jan 04, 2025 11:34 pm
by jhansen
Agreed, and I'd add: Whole-body control (WBC) formulates locomotion and manipulation as a single optimization problem across all joints simultaneously, respecting contact constraints and task priorities - it's more general than ZMP-only approaches but is computationally heavier and harder to tune.

Re: ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Sun Jan 05, 2025 1:07 am
by deborah59
Not to derail, but this reminds me of something adjacent: Vision-Language-Action (VLA) models like RT-2, OpenVLA, and Physical Intelligence's pi0 unify a vision-language backbone with an action-output head, letting a robot map a camera image and a text instruction directly to motor commands instead of hand-coding separate perception and planning stages.

Re: ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Sun Jan 05, 2025 4:15 am
by scott.andersson5
This matches what I've seen too. Domain randomization - varying friction, mass, sensor noise, and even visual textures during training - is one of the more reliable tricks for improving sim-to-real transfer, but overdoing it can make training slower to converge and produce overly conservative policies. Sim-to-real transfer still commonly breaks on contact dynamics - friction, restitution, and deformable/compliant surfaces are the hardest things to model accurately in simulation, so policies trained purely in sim often need real-world fine-tuning specifically around contact-rich tasks.

Re: ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Mon Jan 06, 2025 9:35 pm
by camila.jackson0
This is a great summary, thanks. OpenVLA is a notable open-source VLA model - roughly 7 billion parameters, trained on hundreds of thousands of real-world robot demonstrations - and has been shown to outperform much larger closed models on some manipulation benchmarks, which says a lot about how much of VLA performance comes from data curation rather than raw scale.

Re: ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Tue Jan 07, 2025 3:19 pm
by jhansen
@camila.jackson0 To answer this directly: 'Zero-shot sim-to-real' rarely means literally zero real-world tuning in practice - it usually means the policy transfers well enough to be usable with only calibration and minor safety-limit adjustments, rather than needing a full additional training phase on hardware.

Re: ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Thu Jan 09, 2025 8:07 am
by deborah59
Agreed, and I'd add: A lot of what reads as 'full autonomy' in public demos is closer to a mix of scripted state machines, teleoperation for the hardest sub-tasks, and autonomous execution for the easier, well-rehearsed parts - transparency about this mix varies a lot between companies.

Re: ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Sat Jan 11, 2025 12:20 pm
by matthew43
@deborah59 Short answer: Model predictive control (MPC) is still very much alive in production humanoids, often working alongside or underneath learned policies - MPC handles short-horizon dynamically-consistent trajectory optimization while learned components handle perception, task-level decisions, or recovery behaviors that are hard to hand-model.

Re: ROS2 vs custom middleware for a full humanoid stack - what do production teams use?

Posted: Sun Jan 12, 2025 6:41 pm
by mia.weber
@matthew43 This matches something I went through recently. ROS2 remains common in research and early-stage products for its tooling and ecosystem, but a number of production humanoid companies run custom, more tightly-optimized middleware for their real-time control loops, using ROS2-like tooling mainly for development, visualization, and non-real-time subsystems.