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Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Sun May 04, 2025 9:12 pm
by barbara.jones
This came up in a Discord I'm in and I wanted a more permanent place to discuss it.
The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too.
Feel free to tell me I'm overthinking this.
Re: Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Sun May 04, 2025 11:29 pm
by cynthia.muller
@barbara.jones That's the official framing, at least - reality tends to lag a bit.
Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free.
This whole thread is a good reminder how young this field still is.
Re: Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Mon May 05, 2025 1:00 am
by karen.chen3
@cynthia.muller Here's the relevant bit as far as I understand it:
Distributed power architectures (multiple smaller packs or local capacitor buffering near high-draw actuators) can reduce peak current demands on the main bus and improve fault isolation, at the cost of added complexity versus a single central pack.
Makes me wonder how this looks in another five years.
Re: Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Mon May 05, 2025 4:01 am
by jhansen
This matches what I've seen too.
Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid. Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
Re: Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Mon May 05, 2025 4:42 am
by nicole57
@jhansen Here's what I know on this:
Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
Re: Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Wed May 07, 2025 9:53 pm
by karen.chen3
@nicole57 This matches what I've seen too.
There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.
Re: Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Sat May 10, 2025 11:20 am
by ivan22
@karen.chen3 Here's the relevant bit as far as I understand it:
Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight.
Re: Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Mon May 12, 2025 6:01 pm
by dchen
@ivan22 Yeah, this tracks with what I've read as well.
Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement. Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale.
Re: Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Tue May 13, 2025 4:09 pm
by mia.weber
@dchen I dealt with almost this exact situation.
A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
This whole thread is a good reminder how young this field still is.
Re: Battery degradation after repeated fast charging - anyone tracking this long-term?
Posted: Fri May 16, 2025 1:17 pm
by scott.andersson5
I'd frame this differently.
Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs.