BMS design for high transient current draws during dynamic motion

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
williams84
Posts: 237
Joined: Sat Sep 28, 2024 8:50 am

Re: BMS design for high transient current draws during dynamic motion

Post by williams84 »

@jhansen I'd take that specific number with a grain of salt, honestly. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles. Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting.
"The best actuator is the one that doesn't overheat."
park44
Posts: 156
Joined: Sat Nov 30, 2024 12:03 am

Re: BMS design for high transient current draws during dynamic motion

Post by park44 »

@williams84 Here's what I know on this: There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight.
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matthew43
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Joined: Wed Nov 06, 2024 9:18 am

Re: BMS design for high transient current draws during dynamic motion

Post by matthew43 »

+1 to this. Worth adding: There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard. Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs.
he/him | robotics hobbyist since the DARPA Grand Challenge days
dchen
Posts: 182
Joined: Wed Nov 13, 2024 6:51 am

Re: BMS design for high transient current draws during dynamic motion

Post by dchen »

Short answer: Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs.
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