Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
noah_pate
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by noah_pate »

@benjaminsanchez This matches something I went through recently. Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
benjaminsanchez
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by benjaminsanchez »

Worth being a little skeptical of the marketing angle here. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles. Distributed power architectures (multiple smaller packs or local capacitor buffering near high-draw actuators) can reduce peak current demands on the main bus and improve fault isolation, at the cost of added complexity versus a single central pack.
choi98
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by choi98 »

Appreciate the detailed answer. There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard. Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free.
Watching this space closely since 2019.
emilyperez
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by emilyperez »

@choi98 This matches what I've seen too. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
chloe_jack
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by chloe_jack »

I'd frame this differently. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
"The best actuator is the one that doesn't overheat."
erik_novi
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by erik_novi »

@chloe_jack Slight correction, though the overall point stands: Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
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karen.chen3
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by karen.chen3 »

Follow-up question though - Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
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pierregreen
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by pierregreen »

I'd frame this differently. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
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olga_lind
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by olga_lind »

This raises a question for me - There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.
dubois35
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Re: Charging infrastructure for a fleet of warehouse humanoids - what does that actually look like?

Post by dubois35 »

That's the official framing, at least - reality tends to lag a bit. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight. Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs.
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