Anyone measured actual battery degradation after a full year of daily cycling?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
mia_lars
Posts: 174
Joined: Wed Dec 25, 2024 11:00 am

Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by mia_lars »

I'd take that specific number with a grain of salt, honestly. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime. Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free.
Watching this space closely since 2019.
samuel.campbell8
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Joined: Fri May 08, 2026 10:50 pm

Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by samuel.campbell8 »

Thanks for laying this out, genuinely useful. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
Watching this space closely since 2019.
karentaylor
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Joined: Wed May 27, 2026 5:10 pm

Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by karentaylor »

I don't think that's quite right, for what it's worth. Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
joseph.robinson
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Joined: Mon Jun 01, 2026 11:59 am

Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by joseph.robinson »

@karentaylor Not sure I fully agree here. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
she/her | grad student, biped locomotion
hill23
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Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by hill23 »

@joseph.robinson Here's the relevant bit as far as I understand it: Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime. Distributed power architectures (multiple smaller packs or local capacitor buffering near high-draw actuators) can reduce peak current demands on the main bus and improve fault isolation, at the cost of added complexity versus a single central pack.
mohammed64
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Joined: Mon Jul 28, 2025 9:56 am

Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by mohammed64 »

@hill23 I don't think that's quite right, for what it's worth. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
he/him | robotics hobbyist since the DARPA Grand Challenge days
robertmiller
Posts: 61
Joined: Sun Feb 01, 2026 4:05 pm

Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by robertmiller »

@mohammed64 One nitpick - Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs.
Ex-automotive, now full-time robots.
diego.moore6
Posts: 155
Joined: Thu May 08, 2025 8:48 am

Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by diego.moore6 »

@robertmiller This is exactly the kind of context I was looking for. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
Building > buying.
sven.wilson4
Posts: 50
Joined: Thu Jun 18, 2026 3:27 pm

Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by sven.wilson4 »

@diego.moore6 This matches something I went through recently. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
Watching this space closely since 2019.
scott21
Posts: 256
Joined: Fri Oct 11, 2024 9:57 am

Re: Anyone measured actual battery degradation after a full year of daily cycling?

Post by scott21 »

This is a great summary, thanks. Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid.
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