Anyone using predictive battery health modeling instead of simple cycle counting?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
matthew.yamamoto0
Posts: 66
Joined: Sun Dec 14, 2025 8:43 pm

Re: Anyone using predictive battery health modeling instead of simple cycle counting?

Post by matthew.yamamoto0 »

@charlesbianchi I'd take that specific number with a grain of salt, honestly. Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight.
"Torque is a lifestyle."
carlossanchez
Posts: 155
Joined: Mon Feb 17, 2025 1:44 am

Re: Anyone using predictive battery health modeling instead of simple cycle counting?

Post by carlossanchez »

@matthew.yamamoto0 Side note that might be relevant: Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too. Anyway, good thread - following for more.
"Torque is a lifestyle."
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