How much heat does the power electronics itself add versus the actuators?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
freya.sokolov
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How much heat does the power electronics itself add versus the actuators?

Post by freya.sokolov »

Been thinking about this a lot lately. Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting. The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting. Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs. Would love to hear from anyone with hands-on experience here.
Ex-automotive, now full-time robots.
karen.chen3
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Re: How much heat does the power electronics itself add versus the actuators?

Post by karen.chen3 »

@freya.sokolov From what I've seen: A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too.
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camila.jackson0
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Re: How much heat does the power electronics itself add versus the actuators?

Post by camila.jackson0 »

@karen.chen3 Worth being a little skeptical of the marketing angle here. Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs.
Building > buying.
larrysokolov
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Re: How much heat does the power electronics itself add versus the actuators?

Post by larrysokolov »

Genuine beginner question - Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement. Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
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ramirez77
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Re: How much heat does the power electronics itself add versus the actuators?

Post by ramirez77 »

@larrysokolov Here's what I know on this: Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid.
he/him | robotics hobbyist since the DARPA Grand Challenge days
rtorres
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Re: How much heat does the power electronics itself add versus the actuators?

Post by rtorres »

@ramirez77 Appreciate the detailed answer. Distributed power architectures (multiple smaller packs or local capacitor buffering near high-draw actuators) can reduce peak current demands on the main bus and improve fault isolation, at the cost of added complexity versus a single central pack.
Opinions my own, not my employer's.
mia_lars
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Re: How much heat does the power electronics itself add versus the actuators?

Post by mia_lars »

This matches something I went through recently. Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
Watching this space closely since 2019.
mia.weber
Posts: 165
Joined: Thu Dec 05, 2024 4:38 am

Re: How much heat does the power electronics itself add versus the actuators?

Post by mia.weber »

@mia_lars Pretty much this. One thing to add: Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight. Reminds me a bit of the early drone hobbyist scene, honestly.
charlesbianchi
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Re: How much heat does the power electronics itself add versus the actuators?

Post by charlesbianchi »

Minor factual note: There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.
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scott21
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Re: How much heat does the power electronics itself add versus the actuators?

Post by scott21 »

@charlesbianchi Genuinely curious - Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid. Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
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