What's the realistic weight savings from moving to a higher-voltage architecture?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
benjaminsanchez
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by benjaminsanchez »

@thomas65 This is a great summary, thanks. Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
charlesbianchi
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by charlesbianchi »

Worth being a little skeptical of the marketing angle here. The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
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ananya.novak
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by ananya.novak »

Not sure I fully agree here. Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
Currently: 3D printing my way to bankruptcy.
scott.novikova7
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by scott.novikova7 »

To answer this directly: The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting. Reminds me a bit of the early drone hobbyist scene, honestly.
tmartin
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by tmartin »

Small correction on one detail: Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting.
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lbianchi
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by lbianchi »

@tmartin Just to be precise about one thing: A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
nancy_lewi
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by nancy_lewi »

One nitpick - Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting. Reminds me a bit of the early drone hobbyist scene, honestly.
"Torque is a lifestyle."
james15
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by james15 »

Just to be precise about one thing: Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs. There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.
noah_pate
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by noah_pate »

@james15 Counterpoint: Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too.
mia.weber
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Re: What's the realistic weight savings from moving to a higher-voltage architecture?

Post by mia.weber »

@noah_pate That's the official framing, at least - reality tends to lag a bit. Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too.
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