How do you plan charging infrastructure for a fleet that grows over time?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
cynthia.muller
Posts: 135
Joined: Sun Feb 16, 2025 8:23 pm

Re: How do you plan charging infrastructure for a fleet that grows over time?

Post by cynthia.muller »

Same conclusion I've come to. Also worth noting: Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime. Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale.
Opinions my own, not my employer's.
jchen
Posts: 70
Joined: Fri Dec 19, 2025 2:19 pm

Re: How do you plan charging infrastructure for a fleet that grows over time?

Post by jchen »

Not sure I fully agree here. Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting. There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.
"The best actuator is the one that doesn't overheat."
carter42
Posts: 76
Joined: Thu Jul 24, 2025 12:10 am

Re: How do you plan charging infrastructure for a fleet that grows over time?

Post by carter42 »

This raises a question for me - Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs.
wei_ross
Posts: 104
Joined: Wed Jul 16, 2025 2:40 am

Re: How do you plan charging infrastructure for a fleet that grows over time?

Post by wei_ross »

@carter42 I'd take that specific number with a grain of salt, honestly. Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale. Makes me wonder how this looks in another five years.
"The best actuator is the one that doesn't overheat."
robertmiller
Posts: 61
Joined: Sun Feb 01, 2026 4:05 pm

Re: How do you plan charging infrastructure for a fleet that grows over time?

Post by robertmiller »

@wei_ross Agreed, and I'd add: Distributed power architectures (multiple smaller packs or local capacitor buffering near high-draw actuators) can reduce peak current demands on the main bus and improve fault isolation, at the cost of added complexity versus a single central pack. Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale.
Ex-automotive, now full-time robots.
joseph31
Posts: 54
Joined: Mon Feb 02, 2026 4:33 pm

Re: How do you plan charging infrastructure for a fleet that grows over time?

Post by joseph31 »

@robertmiller This matches something I went through recently. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too.
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williams84
Posts: 237
Joined: Sat Sep 28, 2024 8:50 am

Re: How do you plan charging infrastructure for a fleet that grows over time?

Post by williams84 »

@joseph31 This is exactly the kind of context I was looking for. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too. Anyway, good thread - following for more.
"The best actuator is the one that doesn't overheat."
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