Anyone tracking actual wall-time charging duration vs manufacturer claims?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
matthew43
Posts: 199
Joined: Wed Nov 06, 2024 9:18 am

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by matthew43 »

@servosan90 Can I ask a dumb follow-up - Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs. There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.
he/him | robotics hobbyist since the DARPA Grand Challenge days
brian.campbell
Posts: 59
Joined: Thu Jan 22, 2026 3:10 am

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by brian.campbell »

I dealt with almost this exact situation. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
carol.robinson
Posts: 153
Joined: Sun Mar 16, 2025 11:36 am

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by carol.robinson »

I'd take that specific number with a grain of salt, honestly. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
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park44
Posts: 156
Joined: Sat Nov 30, 2024 12:03 am

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by park44 »

@carol.robinson Just to be precise about one thing: A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
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sven.wilson4
Posts: 50
Joined: Thu Jun 18, 2026 3:27 pm

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by sven.wilson4 »

@park44 This matches what I've seen too. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too.
Watching this space closely since 2019.
rebecca_lefe
Posts: 56
Joined: Sun Nov 23, 2025 6:36 am

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by rebecca_lefe »

Genuine beginner question - A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
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jwang
Posts: 189
Joined: Wed Jan 22, 2025 7:28 pm

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by jwang »

@rebecca_lefe One nitpick - Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
ethan.lewis5
Posts: 65
Joined: Sat Apr 04, 2026 7:35 pm

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by ethan.lewis5 »

@jwang Related question - Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
Opinions my own, not my employer's.
karen_kim
Posts: 116
Joined: Wed Jun 25, 2025 11:18 pm

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by karen_kim »

@ethan.lewis5 Slight correction, though the overall point stands: Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight.
carol38
Posts: 80
Joined: Thu Aug 28, 2025 1:48 am

Re: Anyone tracking actual wall-time charging duration vs manufacturer claims?

Post by carol38 »

@karen_kim Just to be precise about one thing: Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale.
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