Anyone tracking actual measured efficiency losses through a full power chain?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
mary.taylor6
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Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by mary.taylor6 »

@young58 I'd take that specific number with a grain of salt, honestly. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too. Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs.
park44
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Joined: Sat Nov 30, 2024 12:03 am

Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by park44 »

@mary.taylor6 I can speak to this a bit. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
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kwameivanov
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Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by kwameivanov »

@park44 I dealt with almost this exact situation. Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
he/him | robotics hobbyist since the DARPA Grand Challenge days
park44
Posts: 156
Joined: Sat Nov 30, 2024 12:03 am

Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by park44 »

@kwameivanov From hands-on experience, Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs.
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ethan_fisc
Posts: 198
Joined: Wed Dec 04, 2024 1:36 am

Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by ethan_fisc »

@park44 Same conclusion I've come to. Also worth noting: There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.
diego.moore6
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Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by diego.moore6 »

I can speak to this a bit. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles. Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free.
Building > buying.
dubois35
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Joined: Mon Sep 09, 2024 12:01 pm

Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by dubois35 »

@diego.moore6 Not sure I fully agree here. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
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wei_ross
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Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by wei_ross »

@dubois35 Worth being a little skeptical of the marketing angle here. Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting.
"The best actuator is the one that doesn't overheat."
brenda52
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Joined: Fri Jul 17, 2026 6:16 am

Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by brenda52 »

@wei_ross Worth being a little skeptical of the marketing angle here. There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard. Makes me wonder how this looks in another five years.
Watching this space closely since 2019.
scott21
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Joined: Fri Oct 11, 2024 9:57 am

Re: Anyone tracking actual measured efficiency losses through a full power chain?

Post by scott21 »

@brenda52 Just to be precise about one thing: A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight. Reminds me a bit of the early drone hobbyist scene, honestly.
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