Anyone documented total cost including all the failed parts, not just the final BOM?

Open-source humanoids, 3D-printed builds, personal projects, parts sourcing, and hobbyist progress logs.
erik_novi
Posts: 192
Joined: Sun Oct 13, 2024 6:23 am

Anyone documented total cost including all the failed parts, not just the final BOM?

Post by erik_novi »

Figured this was worth its own thread rather than burying it in another one. Jetson-class boards remain a common choice for onboard compute on hobbyist builds needing real vision or learned-policy inference, while a Raspberry Pi is often adequate for lower-level joint control and telemetry if the heavier compute is offloaded to a base station. Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch. Would appreciate any first-hand accounts.
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johnrossi
Posts: 119
Joined: Thu Jun 19, 2025 2:39 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by johnrossi »

@erik_novi That's the official framing, at least - reality tends to lag a bit. Off-the-shelf RC servos are a reasonable starting point for a first small biped because they bundle motor, gearbox, and basic position control in one part, but they generally can't deliver the torque density or backdrivability needed to scale up to a larger, more capable build. Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead.
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samuel.adams
Posts: 52
Joined: Fri Mar 20, 2026 3:21 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by samuel.adams »

@johnrossi Small correction on one detail: Building a scoped-down project first - a single leg, an arm, or a torso-only upper body - is a common and sensible way to learn the mechanical and control fundamentals before committing to the cost and complexity of a full bipedal platform. The Berkeley Humanoid Lite stands about 1 meter tall and weighs roughly 16 kg, which is a genuinely reasonable target size for a first serious hobbyist build - big enough to be a real bipedal platform, small enough to not need industrial-scale actuators or a huge budget. Reminds me a bit of the early drone hobbyist scene, honestly.
Building > buying.
nicole10
Posts: 103
Joined: Wed Sep 10, 2025 9:48 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by nicole10 »

From hands-on experience, UC Berkeley's Berkeley Humanoid Lite is a genuinely open-source, roughly $5,000, 3D-printable humanoid - structural parts print on a standard desktop printer (around a 200x200x200mm build volume), with CAD files, parts lists, assembly instructions, and control code all published for hobbyists to replicate. 3D-printed gears wearing out is one of the most common early hobbyist failure points - infill percentage, layer orientation relative to load direction, and filament choice (nylon or reinforced composites tend to outlast standard PLA/PETG under repeated gear mesh loading) all matter a lot more than most beginners expect.
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gimbalmar65
Posts: 86
Joined: Sun Jul 13, 2025 4:14 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by gimbalmar65 »

Genuinely curious - A lot of hobbyists underestimate how much of the real difficulty in a DIY humanoid build is software and tuning rather than mechanical assembly - getting a robot to physically stand up is a much smaller fraction of the total project time than getting it to balance and walk reliably. Joining an existing robotics community (FRC, university clubs, maker spaces) before going fully solo is a common and effective way to pick up practical fabrication and control skills faster than working entirely alone from tutorials.
Currently: 3D printing my way to bankruptcy.
rao91
Posts: 100
Joined: Thu Jul 31, 2025 1:55 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by rao91 »

@gimbalmar65 Worth being a little skeptical of the marketing angle here. Group-buy arrangements for harder-to-source parts (small harmonic drives, precision bearings, custom PCBs) are a common way hobbyist communities work around the fact that specialty components are often only sold in industrial minimum-order quantities.
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harmonicjen60
Posts: 64
Joined: Sat Feb 07, 2026 7:12 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by harmonicjen60 »

I'll believe the stronger version of that claim when it's independently verified. A first successful unassisted walk, from a standing start on a from-scratch project, commonly takes many months of part-time weekend work even for someone with a solid mechanical and software background - it's a genuinely hard milestone, not a weekend project.
scott.andersson5
Posts: 172
Joined: Sat Nov 02, 2024 8:39 pm

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by scott.andersson5 »

Same conclusion I've come to. Also worth noting: A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits. Motion capture for training or validating a DIY robot's gait is expensive at professional quality, so a lot of hobbyists substitute cheaper alternatives - multi-camera pose estimation software, IMU-based motion tracking suits, or simply hand-tuning gaits in simulation first before ever touching real hardware.
mohammed64
Posts: 99
Joined: Mon Jul 28, 2025 9:56 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by mohammed64 »

@scott.andersson5 Not sure I fully agree here. Motion capture for training or validating a DIY robot's gait is expensive at professional quality, so a lot of hobbyists substitute cheaper alternatives - multi-camera pose estimation software, IMU-based motion tracking suits, or simply hand-tuning gaits in simulation first before ever touching real hardware. A first successful unassisted walk, from a standing start on a from-scratch project, commonly takes many months of part-time weekend work even for someone with a solid mechanical and software background - it's a genuinely hard milestone, not a weekend project.
he/him | robotics hobbyist since the DARPA Grand Challenge days
niklassantos
Posts: 36
Joined: Mon May 04, 2026 3:24 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by niklassantos »

Worth being a little skeptical of the marketing angle here. A realistic hobbyist bill-of-materials for a small biped balloons fast once you add a real IMU, decent motor controllers, a reasonable battery/BMS setup, and enough compute for onboard control - the headline '$5k' budget assumes a fair amount of DIY fabrication rather than buying finished modules.
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