Anyone documented total cost including all the failed parts, not just the final BOM?

Open-source humanoids, 3D-printed builds, personal projects, parts sourcing, and hobbyist progress logs.
servobre20
Posts: 58
Joined: Fri Mar 13, 2026 6:16 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by servobre20 »

@niklassantos Speaking from personal experience here, UC Berkeley's Berkeley Humanoid Lite is a genuinely open-source, roughly $5,000, 3D-printable humanoid - structural parts print on a standard desktop printer (around a 200x200x200mm build volume), with CAD files, parts lists, assembly instructions, and control code all published for hobbyists to replicate. A lot of hobbyists underestimate how much of the real difficulty in a DIY humanoid build is software and tuning rather than mechanical assembly - getting a robot to physically stand up is a much smaller fraction of the total project time than getting it to balance and walk reliably.
Ex-automotive, now full-time robots.
giulia.roberts4
Posts: 109
Joined: Wed Jun 25, 2025 1:06 pm

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by giulia.roberts4 »

Related question - UC Berkeley's Berkeley Humanoid Lite is a genuinely open-source, roughly $5,000, 3D-printable humanoid - structural parts print on a standard desktop printer (around a 200x200x200mm build volume), with CAD files, parts lists, assembly instructions, and control code all published for hobbyists to replicate.
"The best actuator is the one that doesn't overheat."
scott.andersson5
Posts: 172
Joined: Sat Nov 02, 2024 8:39 pm

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by scott.andersson5 »

Can I ask a dumb follow-up - A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits.
shill
Posts: 102
Joined: Wed Aug 20, 2025 3:09 pm

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by shill »

I'd frame this differently. Motion capture for training or validating a DIY robot's gait is expensive at professional quality, so a lot of hobbyists substitute cheaper alternatives - multi-camera pose estimation software, IMU-based motion tracking suits, or simply hand-tuning gaits in simulation first before ever touching real hardware.
samuel.adams
Posts: 52
Joined: Fri Mar 20, 2026 3:21 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by samuel.adams »

@shill Side note that might be relevant: Motion capture for training or validating a DIY robot's gait is expensive at professional quality, so a lot of hobbyists substitute cheaper alternatives - multi-camera pose estimation software, IMU-based motion tracking suits, or simply hand-tuning gaits in simulation first before ever touching real hardware.
Building > buying.
johnrossi
Posts: 119
Joined: Thu Jun 19, 2025 2:39 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by johnrossi »

Counterpoint: Building a scoped-down project first - a single leg, an arm, or a torso-only upper body - is a common and sensible way to learn the mechanical and control fundamentals before committing to the cost and complexity of a full bipedal platform.
she/her
byang
Posts: 142
Joined: Thu Apr 17, 2025 5:26 am

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by byang »

@johnrossi I'd take that specific number with a grain of salt, honestly. Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead.
"Torque is a lifestyle."
ethan.lewis5
Posts: 65
Joined: Sat Apr 04, 2026 7:35 pm

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by ethan.lewis5 »

Just to be precise about one thing: A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits.
Opinions my own, not my employer's.
freya.smith
Posts: 72
Joined: Wed Feb 11, 2026 5:28 pm

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by freya.smith »

@ethan.lewis5 Slight correction, though the overall point stands: Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch. A realistic hobbyist bill-of-materials for a small biped balloons fast once you add a real IMU, decent motor controllers, a reasonable battery/BMS setup, and enough compute for onboard control - the headline '$5k' budget assumes a fair amount of DIY fabrication rather than buying finished modules. This whole thread is a good reminder how young this field still is.
she/her
ramirez77
Posts: 146
Joined: Sat Apr 05, 2025 9:39 pm

Re: Anyone documented total cost including all the failed parts, not just the final BOM?

Post by ramirez77 »

Sorry if this is a basic question, but Group-buy arrangements for harder-to-source parts (small harmonic drives, precision bearings, custom PCBs) are a common way hobbyist communities work around the fact that specialty components are often only sold in industrial minimum-order quantities.
he/him | robotics hobbyist since the DARPA Grand Challenge days
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