What's the cheapest reliable force sensor setup you've actually gotten working?

Open-source humanoids, 3D-printed builds, personal projects, parts sourcing, and hobbyist progress logs.
michaelroberts
Posts: 41
Joined: Sun Apr 05, 2026 8:34 pm

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by michaelroberts »

Minor factual note: A first successful unassisted walk, from a standing start on a from-scratch project, commonly takes many months of part-time weekend work even for someone with a solid mechanical and software background - it's a genuinely hard milestone, not a weekend project.
"The best actuator is the one that doesn't overheat."
servoken70
Posts: 179
Joined: Sun Nov 17, 2024 5:05 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by servoken70 »

Not to derail, but this reminds me of something adjacent: A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits. Jetson-class boards remain a common choice for onboard compute on hobbyist builds needing real vision or learned-policy inference, while a Raspberry Pi is often adequate for lower-level joint control and telemetry if the heavier compute is offloaded to a base station.
Watching this space closely since 2019.
rao91
Posts: 100
Joined: Thu Jul 31, 2025 1:55 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by rao91 »

@servoken70 To answer this directly: Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead. Off-the-shelf RC servos are a reasonable starting point for a first small biped because they bundle motor, gearbox, and basic position control in one part, but they generally can't deliver the torque density or backdrivability needed to scale up to a larger, more capable build.
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niklassantos
Posts: 36
Joined: Mon May 04, 2026 3:24 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by niklassantos »

@rao91 Ran into exactly this myself. Jetson-class boards remain a common choice for onboard compute on hobbyist builds needing real vision or learned-policy inference, while a Raspberry Pi is often adequate for lower-level joint control and telemetry if the heavier compute is offloaded to a base station. Totally unrelated but has anyone else noticed how fast component costs are dropping this year.
forgecam45
Posts: 53
Joined: Sat Feb 28, 2026 11:24 pm

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by forgecam45 »

I'd push back on this a bit. Group-buy arrangements for harder-to-source parts (small harmonic drives, precision bearings, custom PCBs) are a common way hobbyist communities work around the fact that specialty components are often only sold in industrial minimum-order quantities.
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young56
Posts: 123
Joined: Mon Jun 09, 2025 5:26 pm

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by young56 »

Ran into exactly this myself. Jetson-class boards remain a common choice for onboard compute on hobbyist builds needing real vision or learned-policy inference, while a Raspberry Pi is often adequate for lower-level joint control and telemetry if the heavier compute is offloaded to a base station.
she/her | grad student, biped locomotion
emily45
Posts: 15
Joined: Fri Aug 28, 2026 5:08 pm

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by emily45 »

@young56 Slight correction, though the overall point stands: A first successful unassisted walk, from a standing start on a from-scratch project, commonly takes many months of part-time weekend work even for someone with a solid mechanical and software background - it's a genuinely hard milestone, not a weekend project.
niklas29
Posts: 14
Joined: Thu Jul 23, 2026 9:55 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by niklas29 »

@emily45 Same conclusion I've come to. Also worth noting: The Berkeley Humanoid Lite stands about 1 meter tall and weighs roughly 16 kg, which is a genuinely reasonable target size for a first serious hobbyist build - big enough to be a real bipedal platform, small enough to not need industrial-scale actuators or a huge budget. 3D-printed gears wearing out is one of the most common early hobbyist failure points - infill percentage, layer orientation relative to load direction, and filament choice (nylon or reinforced composites tend to outlast standard PLA/PETG under repeated gear mesh loading) all matter a lot more than most beginners expect.
Currently: 3D printing my way to bankruptcy.
rtorres
Posts: 54
Joined: Wed Mar 04, 2026 1:31 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by rtorres »

@niklas29 Agreed, and I'd add: A first successful unassisted walk, from a standing start on a from-scratch project, commonly takes many months of part-time weekend work even for someone with a solid mechanical and software background - it's a genuinely hard milestone, not a weekend project. Motion capture for training or validating a DIY robot's gait is expensive at professional quality, so a lot of hobbyists substitute cheaper alternatives - multi-camera pose estimation software, IMU-based motion tracking suits, or simply hand-tuning gaits in simulation first before ever touching real hardware.
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johnrossi
Posts: 119
Joined: Thu Jun 19, 2025 2:39 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by johnrossi »

Same conclusion I've come to. Also worth noting: Joining an existing robotics community (FRC, university clubs, maker spaces) before going fully solo is a common and effective way to pick up practical fabrication and control skills faster than working entirely alone from tutorials.
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