What's the cheapest reliable force sensor setup you've actually gotten working?

Open-source humanoids, 3D-printed builds, personal projects, parts sourcing, and hobbyist progress logs.
cynthia.muller
Posts: 135
Joined: Sun Feb 16, 2025 8:23 pm

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by cynthia.muller »

Agreed, and I'd add: UC Berkeley's Berkeley Humanoid Lite is a genuinely open-source, roughly $5,000, 3D-printable humanoid - structural parts print on a standard desktop printer (around a 200x200x200mm build volume), with CAD files, parts lists, assembly instructions, and control code all published for hobbyists to replicate. Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch.
Opinions my own, not my employer's.
larrysokolov
Posts: 76
Joined: Fri Aug 15, 2025 4:23 pm

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by larrysokolov »

@cynthia.muller Thanks for laying this out, genuinely useful. Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch.
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deborahperez
Posts: 279
Joined: Sat Aug 31, 2024 4:22 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by deborahperez »

I'd frame this differently. Joining an existing robotics community (FRC, university clubs, maker spaces) before going fully solo is a common and effective way to pick up practical fabrication and control skills faster than working entirely alone from tutorials.
gimbalmar65
Posts: 86
Joined: Sun Jul 13, 2025 4:14 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by gimbalmar65 »

This raises a question for me - UC Berkeley's Berkeley Humanoid Lite is a genuinely open-source, roughly $5,000, 3D-printable humanoid - structural parts print on a standard desktop printer (around a 200x200x200mm build volume), with CAD files, parts lists, assembly instructions, and control code all published for hobbyists to replicate. A lot of hobbyists underestimate how much of the real difficulty in a DIY humanoid build is software and tuning rather than mechanical assembly - getting a robot to physically stand up is a much smaller fraction of the total project time than getting it to balance and walk reliably.
Currently: 3D printing my way to bankruptcy.
betty.king
Posts: 87
Joined: Sun Sep 14, 2025 8:37 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by betty.king »

Still learning the space, so correct me if wrong - Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead. A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits.
Watching this space closely since 2019.
priya85
Posts: 24
Joined: Fri Aug 14, 2026 8:50 pm

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by priya85 »

Small correction on one detail: 3D-printed gears wearing out is one of the most common early hobbyist failure points - infill percentage, layer orientation relative to load direction, and filament choice (nylon or reinforced composites tend to outlast standard PLA/PETG under repeated gear mesh loading) all matter a lot more than most beginners expect.
Currently: 3D printing my way to bankruptcy.
samuel.adams
Posts: 52
Joined: Fri Mar 20, 2026 3:21 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by samuel.adams »

@priya85 I'd push back on this a bit. Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch.
Building > buying.
forgecam45
Posts: 53
Joined: Sat Feb 28, 2026 11:24 pm

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by forgecam45 »

@samuel.adams +1 to this. Worth adding: A lot of hobbyists underestimate how much of the real difficulty in a DIY humanoid build is software and tuning rather than mechanical assembly - getting a robot to physically stand up is a much smaller fraction of the total project time than getting it to balance and walk reliably. The Berkeley Humanoid Lite stands about 1 meter tall and weighs roughly 16 kg, which is a genuinely reasonable target size for a first serious hobbyist build - big enough to be a real bipedal platform, small enough to not need industrial-scale actuators or a huge budget.
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ivan22
Posts: 160
Joined: Mon Mar 31, 2025 11:13 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by ivan22 »

From hands-on experience, 3D-printed gears wearing out is one of the most common early hobbyist failure points - infill percentage, layer orientation relative to load direction, and filament choice (nylon or reinforced composites tend to outlast standard PLA/PETG under repeated gear mesh loading) all matter a lot more than most beginners expect.
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nicole10
Posts: 103
Joined: Wed Sep 10, 2025 9:48 am

Re: What's the cheapest reliable force sensor setup you've actually gotten working?

Post by nicole10 »

Slightly off-topic, but related: Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch. Jetson-class boards remain a common choice for onboard compute on hobbyist builds needing real vision or learned-policy inference, while a Raspberry Pi is often adequate for lower-level joint control and telemetry if the heavier compute is offloaded to a base station.
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