How much does actuator choice actually determine a robot's max payload?

Harmonic drives, quasi-direct drive, series elastic actuators, motor selection, gearing, and everything that makes joints move.
camila.jackson0
Posts: 225
Joined: Wed Oct 09, 2024 1:27 am

Re: How much does actuator choice actually determine a robot's max payload?

Post by camila.jackson0 »

Speaking from personal experience here, Backdrivability is the property that lets an external force move a joint without destroying the gearbox or the motor - it's central to both safe human-robot contact and to letting a leg comply naturally when the robot stumbles.
Building > buying.
sharonschmidt
Posts: 174
Joined: Mon Sep 30, 2024 7:31 am

Re: How much does actuator choice actually determine a robot's max payload?

Post by sharonschmidt »

@camila.jackson0 This matches something I went through recently. Cycloidal drives are a less common but real alternative to harmonic drives - lower cost at high ratios, decent efficiency, but historically bulkier for the same torque density, which is part of why they haven't fully displaced harmonic drives in commercial hips and knees. Kind of makes me think about how different this all looked even three years ago.
Ex-automotive, now full-time robots.
barbara.jones
Posts: 164
Joined: Fri Feb 28, 2025 6:12 pm

Re: How much does actuator choice actually determine a robot's max payload?

Post by barbara.jones »

@sharonschmidt Just to be precise about one thing: Backdrivability is the property that lets an external force move a joint without destroying the gearbox or the motor - it's central to both safe human-robot contact and to letting a leg comply naturally when the robot stumbles. Encoder resolution requirements scale with how tightly you need to control low-speed motion - coarse encoders are fine for open-loop swing phases but cause visible stutter during precise placement or fine force control.
he/him | robotics hobbyist since the DARPA Grand Challenge days
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