Anyone tried liquid cooling for a DIY humanoid's actuators?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
ethan_fisc
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Re: Anyone tried liquid cooling for a DIY humanoid's actuators?

Post by ethan_fisc »

@olga_lind Short answer: Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
deborah59
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Joined: Mon Nov 18, 2024 9:37 am

Re: Anyone tried liquid cooling for a DIY humanoid's actuators?

Post by deborah59 »

@ethan_fisc Pretty much this. One thing to add: A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles. Distributed power architectures (multiple smaller packs or local capacitor buffering near high-draw actuators) can reduce peak current demands on the main bus and improve fault isolation, at the cost of added complexity versus a single central pack.
Ex-automotive, now full-time robots.
camila.jackson0
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Re: Anyone tried liquid cooling for a DIY humanoid's actuators?

Post by camila.jackson0 »

@deborah59 Just to be precise about one thing: There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard. Makes me wonder how this looks in another five years.
Building > buying.
mia_lars
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Re: Anyone tried liquid cooling for a DIY humanoid's actuators?

Post by mia_lars »

@camila.jackson0 I don't think that's quite right, for what it's worth. Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free.
Watching this space closely since 2019.
choi98
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Re: Anyone tried liquid cooling for a DIY humanoid's actuators?

Post by choi98 »

Agreed, and I'd add: Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
Watching this space closely since 2019.
servoken70
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Re: Anyone tried liquid cooling for a DIY humanoid's actuators?

Post by servoken70 »

+1 to this. Worth adding: Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid.
Watching this space closely since 2019.
park44
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Joined: Sat Nov 30, 2024 12:03 am

Re: Anyone tried liquid cooling for a DIY humanoid's actuators?

Post by park44 »

From hands-on experience, Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid.
she/her
kwilliams
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Re: Anyone tried liquid cooling for a DIY humanoid's actuators?

Post by kwilliams »

@park44 This raises a question for me - There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard. Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid.
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erik_novi
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Re: Anyone tried liquid cooling for a DIY humanoid's actuators?

Post by erik_novi »

From hands-on experience, Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs. There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.
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