Distributed power architecture vs single central pack - which do current robots use?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
matthew43
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Joined: Wed Nov 06, 2024 9:18 am

Distributed power architecture vs single central pack - which do current robots use?

Post by matthew43 »

Something I keep coming back to and can't quite settle on my own. Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles. Curious to hear how others see this.
he/him | robotics hobbyist since the DARPA Grand Challenge days
ramirez77
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Joined: Sat Apr 05, 2025 9:39 pm

Re: Distributed power architecture vs single central pack - which do current robots use?

Post by ramirez77 »

@matthew43 Respectfully, I think this undersells it a bit. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight.
he/him | robotics hobbyist since the DARPA Grand Challenge days
sarah.santos3
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Joined: Thu Feb 13, 2025 5:30 am

Re: Distributed power architecture vs single central pack - which do current robots use?

Post by sarah.santos3 »

Small correction on one detail: Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs.
they/them
barbara50
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Re: Distributed power architecture vs single central pack - which do current robots use?

Post by barbara50 »

@sarah.santos3 Slight correction, though the overall point stands: Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs.
Opinions my own, not my employer's.
choi98
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Joined: Sat Oct 12, 2024 12:32 am

Re: Distributed power architecture vs single central pack - which do current robots use?

Post by choi98 »

@barbara50 Not sure I fully agree here. Distributed power architectures (multiple smaller packs or local capacitor buffering near high-draw actuators) can reduce peak current demands on the main bus and improve fault isolation, at the cost of added complexity versus a single central pack. Reminds me a bit of the early drone hobbyist scene, honestly.
Watching this space closely since 2019.
ashley_flor
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Joined: Fri May 09, 2025 8:12 pm

Re: Distributed power architecture vs single central pack - which do current robots use?

Post by ashley_flor »

+1 to this. Worth adding: Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale.
karen.chen3
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Joined: Mon Mar 10, 2025 1:30 pm

Re: Distributed power architecture vs single central pack - which do current robots use?

Post by karen.chen3 »

Small correction on one detail: Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
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zoeanderson
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Joined: Sat Oct 26, 2024 2:39 am

Re: Distributed power architecture vs single central pack - which do current robots use?

Post by zoeanderson »

@karen.chen3 Just to be precise about one thing: Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
benjaminsanchez
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Joined: Fri Apr 18, 2025 1:58 am

Re: Distributed power architecture vs single central pack - which do current robots use?

Post by benjaminsanchez »

Small correction on one detail: The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting.
jwang
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Joined: Wed Jan 22, 2025 7:28 pm

Re: Distributed power architecture vs single central pack - which do current robots use?

Post by jwang »

Ran into exactly this myself. There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard. Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting.
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