How much does payload/lifting draw down the battery compared to just walking?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
ethan17
Posts: 138
Joined: Mon May 19, 2025 8:21 pm

How much does payload/lifting draw down the battery compared to just walking?

Post by ethan17 »

Curious what people here think about this. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight. Interested to see if this matches what others are seeing.
"Torque is a lifestyle."
mohammed64
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Joined: Mon Jul 28, 2025 9:56 am

Re: How much does payload/lifting draw down the battery compared to just walking?

Post by mohammed64 »

@ethan17 Tangent, but worth mentioning: Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting.
he/him | robotics hobbyist since the DARPA Grand Challenge days
sarah.santos3
Posts: 213
Joined: Thu Feb 13, 2025 5:30 am

Re: How much does payload/lifting draw down the battery compared to just walking?

Post by sarah.santos3 »

To answer this directly: Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
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rebecca_lefe
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Joined: Sun Nov 23, 2025 6:36 am

Re: How much does payload/lifting draw down the battery compared to just walking?

Post by rebecca_lefe »

@sarah.santos3 Same conclusion I've come to. Also worth noting: The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting.
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scott21
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Re: How much does payload/lifting draw down the battery compared to just walking?

Post by scott21 »

@rebecca_lefe Short answer: Regenerative braking on humanoid joints can recover some energy during deceleration phases of walking, but the actual energy recovered is modest compared to a vehicle, since humanoid joints don't sustain the same continuous high-speed rotation that makes regen worthwhile in EVs.
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ramirez77
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Joined: Sat Apr 05, 2025 9:39 pm

Re: How much does payload/lifting draw down the battery compared to just walking?

Post by ramirez77 »

New to this, so forgive me if this is obvious - Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
he/him | robotics hobbyist since the DARPA Grand Challenge days
rao91
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Joined: Thu Jul 31, 2025 1:55 am

Re: How much does payload/lifting draw down the battery compared to just walking?

Post by rao91 »

@ramirez77 Just to be precise about one thing: Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale.
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olga_lind
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Re: How much does payload/lifting draw down the battery compared to just walking?

Post by olga_lind »

@rao91 Small correction on one detail: Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid.
joseph_sing
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Joined: Wed Dec 10, 2025 2:29 am

Re: How much does payload/lifting draw down the battery compared to just walking?

Post by joseph_sing »

@olga_lind From what I've seen: A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles. Distributed power architectures (multiple smaller packs or local capacitor buffering near high-draw actuators) can reduce peak current demands on the main bus and improve fault isolation, at the cost of added complexity versus a single central pack.
"The best actuator is the one that doesn't overheat."
george92
Posts: 108
Joined: Thu Sep 25, 2025 4:18 pm

Re: How much does payload/lifting draw down the battery compared to just walking?

Post by george92 »

Ran into exactly this myself. Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free.
she/her | grad student, biped locomotion
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