Anyone compared silicon-anode cells vs standard graphite anode for this application?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
olga_lind
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Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by olga_lind »

Posting this half as a question, half as a rant. Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free. Idle/standing power draw is often surprisingly close to a meaningful fraction of active walking power draw once you account for onboard compute, sensors, and balance-holding torque - 'doing nothing' still costs real energy on a humanoid. Let me know if I'm missing something obvious.
gary.tanaka2
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Joined: Fri Nov 07, 2025 2:35 pm

Re: Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by gary.tanaka2 »

@olga_lind +1 to this. Worth adding: Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight.
karen_kim
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Joined: Wed Jun 25, 2025 11:18 pm

Re: Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by karen_kim »

Small correction on one detail: Hot-swappable battery packs solve the runtime bottleneck for continuous operations (like a 24/7 warehouse shift) without needing a much bigger, heavier pack, but they add mechanical complexity, a failure-prone connector interface, and logistics overhead for managing spare packs.
sarah.santos3
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Re: Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by sarah.santos3 »

@karen_kim Slight correction, though the overall point stands: The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting.
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carol38
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Re: Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by carol38 »

From hands-on experience, Battery placement (torso-centered vs backpack vs distributed through the limbs) is a real tradeoff between center-of-mass/balance considerations and thermal/cooling access - a torso-centered pack helps balance but is harder to cool than a more exposed backpack placement.
mia_lars
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Re: Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by mia_lars »

Agreed, and I'd add: There's no widely standardized safety certification specific to humanoid battery packs yet in most jurisdictions - deployments generally lean on adapted versions of existing standards for industrial battery systems and electrical safety rather than a purpose-built humanoid standard.
Watching this space closely since 2019.
karen_kim
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Re: Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by karen_kim »

I dealt with almost this exact situation. DC-DC conversion losses across all the individual actuator drivers add up across a whole robot - it's a less glamorous efficiency question than battery chemistry, but power electronics efficiency meaningfully affects real-world runtime too. A BMS (battery management system) has to guard against transient current spikes from sudden gait changes or lifting motions, not just steady-state draw - peak current headroom and fast-acting protection logic matter as much as total capacity for real-world duty cycles.
nancy_lewi
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Re: Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by nancy_lewi »

@karen_kim Agreed, and I'd add: Thermal margin in a densely packed humanoid chassis is often the real limiting factor on sustained performance, not raw motor power - actuators get thermally throttled well before they'd hit their absolute torque limits, especially during repeated high-load cycles like continuous lifting. Totally unrelated but has anyone else noticed how fast component costs are dropping this year.
"Torque is a lifestyle."
pierregreen
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Re: Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by pierregreen »

Slight correction, though the overall point stands: Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs. Solid-state battery claims from platforms like XPeng's IRON, GAC's GoMate, and EngineAI's T800 are genuinely promising on paper for energy density and safety margins, but independent, large-scale field validation of those runtime claims is still fairly limited as of 2026 - it's real progress, not yet fully proven at scale.
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rebecca_lefe
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Re: Anyone compared silicon-anode cells vs standard graphite anode for this application?

Post by rebecca_lefe »

@pierregreen Yeah, this tracks with what I've read as well. Distributed power architectures (multiple smaller packs or local capacitor buffering near high-draw actuators) can reduce peak current demands on the main bus and improve fault isolation, at the cost of added complexity versus a single central pack. Tesla's Optimus Gen 2 reportedly carries roughly a 2.3 kWh pack and manages about two hours of dynamic work, while Unitree's H1 runs a smaller 0.864 kWh pack good for under four hours of largely static operation - a useful illustration of how battery size and workload type both drive runtime.
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