Anyone using phase-change materials for actuator thermal buffering?

Battery chemistry, pack design, BMS, runtime, charging/swapping, and keeping actuators from cooking themselves.
sven.smith4
Posts: 60
Joined: Sat Feb 28, 2026 3:48 pm

Re: Anyone using phase-change materials for actuator thermal buffering?

Post by sven.smith4 »

@samuel.campbell8 Yeah, this tracks with what I've read as well. The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting. Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight.
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brenda52
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Joined: Fri Jul 17, 2026 6:16 am

Re: Anyone using phase-change materials for actuator thermal buffering?

Post by brenda52 »

@sven.smith4 Here's the relevant bit as far as I understand it: Higher-voltage power architectures reduce resistive losses and current draw through the wiring harness for a given power level, which is part of why some newer platforms are moving away from lower-voltage packs as total system power demand climbs.
Watching this space closely since 2019.
dorothy_kuma
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Joined: Wed Aug 12, 2026 6:49 am

Re: Anyone using phase-change materials for actuator thermal buffering?

Post by dorothy_kuma »

This matches what I've seen too. Fast charging accelerates capacity fade over repeated cycles, so fleet operators generally have to choose between minimizing downtime (fast charging) and maximizing pack lifespan (slower charging or swap-based approaches) rather than getting both for free.
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carol.robinson
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Joined: Sun Mar 16, 2025 11:36 am

Re: Anyone using phase-change materials for actuator thermal buffering?

Post by carol.robinson »

@dorothy_kuma Same conclusion I've come to. Also worth noting: Best-in-class lithium-ion cells used in humanoids are currently landing around 280-300 Wh/kg, which is respectable but still leaves battery mass as one of the largest single contributors to total robot weight. The average humanoid in 2026 carries under 2.5 kWh of battery capacity, with real-world runtimes clustering between two and four hours depending on how dynamic the workload is - static, low-motion tasks stretch runtime much further than continuous walking or lifting.
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