My progress log: month 3 on my home-built biped

Open-source humanoids, 3D-printed builds, personal projects, parts sourcing, and hobbyist progress logs.
dubois35
Posts: 280
Joined: Mon Sep 09, 2024 12:01 pm

My progress log: month 3 on my home-built biped

Post by dubois35 »

Trying to organize my own thinking on this, so bear with me. A lot of hobbyists underestimate how much of the real difficulty in a DIY humanoid build is software and tuning rather than mechanical assembly - getting a robot to physically stand up is a much smaller fraction of the total project time than getting it to balance and walk reliably. Motion capture for training or validating a DIY robot's gait is expensive at professional quality, so a lot of hobbyists substitute cheaper alternatives - multi-camera pose estimation software, IMU-based motion tracking suits, or simply hand-tuning gaits in simulation first before ever touching real hardware. Building a scoped-down project first - a single leg, an arm, or a torso-only upper body - is a common and sensible way to learn the mechanical and control fundamentals before committing to the cost and complexity of a full bipedal platform. Genuinely not sure where I land on this, so discuss.
they/them
deborahperez
Posts: 279
Joined: Sat Aug 31, 2024 4:22 am

Re: My progress log: month 3 on my home-built biped

Post by deborahperez »

@dubois35 Yeah, this tracks with what I've read as well. Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch. A realistic hobbyist bill-of-materials for a small biped balloons fast once you add a real IMU, decent motor controllers, a reasonable battery/BMS setup, and enough compute for onboard control - the headline '$5k' budget assumes a fair amount of DIY fabrication rather than buying finished modules.
emilyperez
Posts: 246
Joined: Mon Oct 28, 2024 8:03 pm

Re: My progress log: month 3 on my home-built biped

Post by emilyperez »

@deborahperez Same conclusion I've come to. Also worth noting: 3D-printed gears wearing out is one of the most common early hobbyist failure points - infill percentage, layer orientation relative to load direction, and filament choice (nylon or reinforced composites tend to outlast standard PLA/PETG under repeated gear mesh loading) all matter a lot more than most beginners expect.
chloe_jack
Posts: 176
Joined: Sat Nov 30, 2024 12:42 pm

Re: My progress log: month 3 on my home-built biped

Post by chloe_jack »

Pretty much this. One thing to add: A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits. Group-buy arrangements for harder-to-source parts (small harmonic drives, precision bearings, custom PCBs) are a common way hobbyist communities work around the fact that specialty components are often only sold in industrial minimum-order quantities.
"The best actuator is the one that doesn't overheat."
scott.andersson5
Posts: 172
Joined: Sat Nov 02, 2024 8:39 pm

Re: My progress log: month 3 on my home-built biped

Post by scott.andersson5 »

Appreciate the detailed answer. The Berkeley Humanoid Lite stands about 1 meter tall and weighs roughly 16 kg, which is a genuinely reasonable target size for a first serious hobbyist build - big enough to be a real bipedal platform, small enough to not need industrial-scale actuators or a huge budget. Kind of makes me think about how different this all looked even three years ago.
carlossanchez
Posts: 155
Joined: Mon Feb 17, 2025 1:44 am

Re: My progress log: month 3 on my home-built biped

Post by carlossanchez »

@scott.andersson5 From what I've seen: A first successful unassisted walk, from a standing start on a from-scratch project, commonly takes many months of part-time weekend work even for someone with a solid mechanical and software background - it's a genuinely hard milestone, not a weekend project. Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead. Reminds me a bit of the early drone hobbyist scene, honestly.
"Torque is a lifestyle."
cynthia.muller
Posts: 135
Joined: Sun Feb 16, 2025 8:23 pm

Re: My progress log: month 3 on my home-built biped

Post by cynthia.muller »

@carlossanchez Side note that might be relevant: Joining an existing robotics community (FRC, university clubs, maker spaces) before going fully solo is a common and effective way to pick up practical fabrication and control skills faster than working entirely alone from tutorials. Jetson-class boards remain a common choice for onboard compute on hobbyist builds needing real vision or learned-policy inference, while a Raspberry Pi is often adequate for lower-level joint control and telemetry if the heavier compute is offloaded to a base station.
Opinions my own, not my employer's.
yuki71
Posts: 163
Joined: Mon Jan 06, 2025 1:05 pm

Re: My progress log: month 3 on my home-built biped

Post by yuki71 »

Genuine beginner question - Off-the-shelf RC servos are a reasonable starting point for a first small biped because they bundle motor, gearbox, and basic position control in one part, but they generally can't deliver the torque density or backdrivability needed to scale up to a larger, more capable build. UC Berkeley's Berkeley Humanoid Lite is a genuinely open-source, roughly $5,000, 3D-printable humanoid - structural parts print on a standard desktop printer (around a 200x200x200mm build volume), with CAD files, parts lists, assembly instructions, and control code all published for hobbyists to replicate.
he/him | robotics hobbyist since the DARPA Grand Challenge days
barbara.jones
Posts: 164
Joined: Fri Feb 28, 2025 6:12 pm

Re: My progress log: month 3 on my home-built biped

Post by barbara.jones »

Here's the relevant bit as far as I understand it: Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch. Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead.
he/him | robotics hobbyist since the DARPA Grand Challenge days
camila.jackson0
Posts: 225
Joined: Wed Oct 09, 2024 1:27 am

Re: My progress log: month 3 on my home-built biped

Post by camila.jackson0 »

@barbara.jones Worth being a little skeptical of the marketing angle here. Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead. Makes me wonder how this looks in another five years.
Building > buying.
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