What battery setup are people using for a small DIY biped safely?

Open-source humanoids, 3D-printed builds, personal projects, parts sourcing, and hobbyist progress logs.
gimbalmar65
Posts: 86
Joined: Sun Jul 13, 2025 4:14 am

What battery setup are people using for a small DIY biped safely?

Post by gimbalmar65 »

This has been on my mind since a conversation I had last week. Joining an existing robotics community (FRC, university clubs, maker spaces) before going fully solo is a common and effective way to pick up practical fabrication and control skills faster than working entirely alone from tutorials. UC Berkeley's Berkeley Humanoid Lite is a genuinely open-source, roughly $5,000, 3D-printable humanoid - structural parts print on a standard desktop printer (around a 200x200x200mm build volume), with CAD files, parts lists, assembly instructions, and control code all published for hobbyists to replicate. Feel free to tell me I'm overthinking this.
Currently: 3D printing my way to bankruptcy.
aliu
Posts: 47
Joined: Tue Mar 24, 2026 6:16 am

Re: What battery setup are people using for a small DIY biped safely?

Post by aliu »

@gimbalmar65 Agreed, and I'd add: A realistic hobbyist bill-of-materials for a small biped balloons fast once you add a real IMU, decent motor controllers, a reasonable battery/BMS setup, and enough compute for onboard control - the headline '$5k' budget assumes a fair amount of DIY fabrication rather than buying finished modules.
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mia.weber
Posts: 165
Joined: Thu Dec 05, 2024 4:38 am

Re: What battery setup are people using for a small DIY biped safely?

Post by mia.weber »

Speaking from personal experience here, A first successful unassisted walk, from a standing start on a from-scratch project, commonly takes many months of part-time weekend work even for someone with a solid mechanical and software background - it's a genuinely hard milestone, not a weekend project.
rao91
Posts: 100
Joined: Thu Jul 31, 2025 1:55 am

Re: What battery setup are people using for a small DIY biped safely?

Post by rao91 »

I see it a little differently. Building a scoped-down project first - a single leg, an arm, or a torso-only upper body - is a common and sensible way to learn the mechanical and control fundamentals before committing to the cost and complexity of a full bipedal platform. The Berkeley Humanoid Lite stands about 1 meter tall and weighs roughly 16 kg, which is a genuinely reasonable target size for a first serious hobbyist build - big enough to be a real bipedal platform, small enough to not need industrial-scale actuators or a huge budget. Makes me wonder how this looks in another five years.
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hill23
Posts: 80
Joined: Sun Oct 05, 2025 11:15 am

Re: What battery setup are people using for a small DIY biped safely?

Post by hill23 »

@rao91 Speaking from personal experience here, A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits.
johnrossi
Posts: 119
Joined: Thu Jun 19, 2025 2:39 am

Re: What battery setup are people using for a small DIY biped safely?

Post by johnrossi »

@hill23 I can speak to this a bit. Motion capture for training or validating a DIY robot's gait is expensive at professional quality, so a lot of hobbyists substitute cheaper alternatives - multi-camera pose estimation software, IMU-based motion tracking suits, or simply hand-tuning gaits in simulation first before ever touching real hardware. Jetson-class boards remain a common choice for onboard compute on hobbyist builds needing real vision or learned-policy inference, while a Raspberry Pi is often adequate for lower-level joint control and telemetry if the heavier compute is offloaded to a base station.
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mia_lars
Posts: 174
Joined: Wed Dec 25, 2024 11:00 am

Re: What battery setup are people using for a small DIY biped safely?

Post by mia_lars »

@johnrossi Counterpoint: A lot of hobbyists underestimate how much of the real difficulty in a DIY humanoid build is software and tuning rather than mechanical assembly - getting a robot to physically stand up is a much smaller fraction of the total project time than getting it to balance and walk reliably.
Watching this space closely since 2019.
williams84
Posts: 237
Joined: Sat Sep 28, 2024 8:50 am

Re: What battery setup are people using for a small DIY biped safely?

Post by williams84 »

Pretty much this. One thing to add: Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch. Totally unrelated but has anyone else noticed how fast component costs are dropping this year.
"The best actuator is the one that doesn't overheat."
lperez
Posts: 55
Joined: Wed Jan 28, 2026 1:50 pm

Re: What battery setup are people using for a small DIY biped safely?

Post by lperez »

@williams84 Not sure I fully agree here. 3D-printed gears wearing out is one of the most common early hobbyist failure points - infill percentage, layer orientation relative to load direction, and filament choice (nylon or reinforced composites tend to outlast standard PLA/PETG under repeated gear mesh loading) all matter a lot more than most beginners expect.
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freya.sokolov
Posts: 60
Joined: Sun Mar 08, 2026 12:23 pm

Re: What battery setup are people using for a small DIY biped safely?

Post by freya.sokolov »

Tangent, but worth mentioning: Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead. Group-buy arrangements for harder-to-source parts (small harmonic drives, precision bearings, custom PCBs) are a common way hobbyist communities work around the fact that specialty components are often only sold in industrial minimum-order quantities.
Ex-automotive, now full-time robots.
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