Show off thread: post your build's current state, good or ugly

Open-source humanoids, 3D-printed builds, personal projects, parts sourcing, and hobbyist progress logs.
carlossanchez
Posts: 155
Joined: Mon Feb 17, 2025 1:44 am

Re: Show off thread: post your build's current state, good or ugly

Post by carlossanchez »

@sven.wilson4 Tangent, but worth mentioning: Building a scoped-down project first - a single leg, an arm, or a torso-only upper body - is a common and sensible way to learn the mechanical and control fundamentals before committing to the cost and complexity of a full bipedal platform.
"Torque is a lifestyle."
barbara.jones
Posts: 164
Joined: Fri Feb 28, 2025 6:12 pm

Re: Show off thread: post your build's current state, good or ugly

Post by barbara.jones »

@carlossanchez Pretty much this. One thing to add: A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits. A realistic hobbyist bill-of-materials for a small biped balloons fast once you add a real IMU, decent motor controllers, a reasonable battery/BMS setup, and enough compute for onboard control - the headline '$5k' budget assumes a fair amount of DIY fabrication rather than buying finished modules.
he/him | robotics hobbyist since the DARPA Grand Challenge days
mia_lars
Posts: 174
Joined: Wed Dec 25, 2024 11:00 am

Re: Show off thread: post your build's current state, good or ugly

Post by mia_lars »

@barbara.jones I'd push back on this a bit. A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits. Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead.
Watching this space closely since 2019.
zoeanderson
Posts: 243
Joined: Sat Oct 26, 2024 2:39 am

Re: Show off thread: post your build's current state, good or ugly

Post by zoeanderson »

@mia_lars Slight correction, though the overall point stands: Joining an existing robotics community (FRC, university clubs, maker spaces) before going fully solo is a common and effective way to pick up practical fabrication and control skills faster than working entirely alone from tutorials. Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead.
choi98
Posts: 220
Joined: Sat Oct 12, 2024 12:32 am

Re: Show off thread: post your build's current state, good or ugly

Post by choi98 »

@zoeanderson One nitpick - Off-the-shelf RC servos are a reasonable starting point for a first small biped because they bundle motor, gearbox, and basic position control in one part, but they generally can't deliver the torque density or backdrivability needed to scale up to a larger, more capable build.
Watching this space closely since 2019.
hill23
Posts: 80
Joined: Sun Oct 05, 2025 11:15 am

Re: Show off thread: post your build's current state, good or ugly

Post by hill23 »

Here's the relevant bit as far as I understand it: Group-buy arrangements for harder-to-source parts (small harmonic drives, precision bearings, custom PCBs) are a common way hobbyist communities work around the fact that specialty components are often only sold in industrial minimum-order quantities.
rivera14
Posts: 54
Joined: Thu Mar 19, 2026 1:48 am

Re: Show off thread: post your build's current state, good or ugly

Post by rivera14 »

@hill23 This lines up with my experience. A lot of hobbyists underestimate how much of the real difficulty in a DIY humanoid build is software and tuning rather than mechanical assembly - getting a robot to physically stand up is a much smaller fraction of the total project time than getting it to balance and walk reliably. 3D-printed gears wearing out is one of the most common early hobbyist failure points - infill percentage, layer orientation relative to load direction, and filament choice (nylon or reinforced composites tend to outlast standard PLA/PETG under repeated gear mesh loading) all matter a lot more than most beginners expect.
Ex-automotive, now full-time robots.
rao91
Posts: 100
Joined: Thu Jul 31, 2025 1:55 am

Re: Show off thread: post your build's current state, good or ugly

Post by rao91 »

@rivera14 From hands-on experience, A lot of hobbyists underestimate how much of the real difficulty in a DIY humanoid build is software and tuning rather than mechanical assembly - getting a robot to physically stand up is a much smaller fraction of the total project time than getting it to balance and walk reliably. Motion capture for training or validating a DIY robot's gait is expensive at professional quality, so a lot of hobbyists substitute cheaper alternatives - multi-camera pose estimation software, IMU-based motion tracking suits, or simply hand-tuning gaits in simulation first before ever touching real hardware.
he/him
jonathan.rao1
Posts: 156
Joined: Fri Dec 20, 2024 7:58 pm

Re: Show off thread: post your build's current state, good or ugly

Post by jonathan.rao1 »

@rao91 To answer this directly: A first successful unassisted walk, from a standing start on a from-scratch project, commonly takes many months of part-time weekend work even for someone with a solid mechanical and software background - it's a genuinely hard milestone, not a weekend project. A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits.
Currently: 3D printing my way to bankruptcy.
thomasmitchell
Posts: 49
Joined: Mon Apr 13, 2026 6:08 am

Re: Show off thread: post your build's current state, good or ugly

Post by thomasmitchell »

Slight correction, though the overall point stands: 3D-printed gears wearing out is one of the most common early hobbyist failure points - infill percentage, layer orientation relative to load direction, and filament choice (nylon or reinforced composites tend to outlast standard PLA/PETG under repeated gear mesh loading) all matter a lot more than most beginners expect.
"The best actuator is the one that doesn't overheat."
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