What sensor placement mistake have you seen repeated across multiple designs?

IMUs, force/torque sensors, depth cameras, LiDAR, tactile skin, SLAM, and state estimation.
deborah59
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by deborah59 »

@rossi30 Appreciate the detailed answer. Proprioception (the robot's sense of its own joint angles, velocities, and forces) tends to get less attention than flashy vision systems, even though a lot of balance and manipulation failures trace back to proprioceptive noise or miscalibration rather than a vision problem.
Ex-automotive, now full-time robots.
jonathan.rao1
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by jonathan.rao1 »

@deborah59 Worth being a little skeptical of the marketing angle here. Proprioception (the robot's sense of its own joint angles, velocities, and forces) tends to get less attention than flashy vision systems, even though a lot of balance and manipulation failures trace back to proprioceptive noise or miscalibration rather than a vision problem.
Currently: 3D printing my way to bankruptcy.
servoken70
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by servoken70 »

@jonathan.rao1 Yeah, this tracks with what I've read as well. Sensor fusion mostly earns its keep by covering for each individual sensor's weaknesses - vision struggles with occlusion and lighting, IMUs drift, force/torque sensors are noisy at low loads - fusing them gives a more robust estimate than any one source alone, independent of raw compute.
Watching this space closely since 2019.
choi98
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by choi98 »

Related question - Event cameras (which report per-pixel brightness changes rather than full frames) are still more of a research curiosity than a production sensor for humanoids, mainly because the software ecosystem and processing pipelines around them are far less mature than for standard frame-based cameras.
Watching this space closely since 2019.
camila.jackson0
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by camila.jackson0 »

I see it a little differently. SLAM in a working warehouse is harder than in a controlled lab mainly because the map keeps changing - pallets move, people walk through, lighting shifts near dock doors - so a lot of production systems lean on semi-static maps refreshed periodically rather than pure continuous SLAM.
Building > buying.
rossi30
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by rossi30 »

@camila.jackson0 Related question - A minimum viable sensing suite for safe bipedal walking generally includes joint encoders, an IMU for orientation/angular velocity, and either force/torque sensing or accurate current-based torque estimation at the ankles - everything else (vision, tactile, LiDAR) adds capability rather than being strictly required just to stay upright.
"The best actuator is the one that doesn't overheat."
williams84
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by williams84 »

@rossi30 Just to be precise about one thing: IMU drift over time (bias instability) is usually the real culprit behind slowly diverging state estimates, not noise - it's typically handled with sensor fusion against other references (visual odometry, joint kinematics) rather than trying to eliminate drift at the source.
"The best actuator is the one that doesn't overheat."
choi98
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by choi98 »

@williams84 Counterpoint: Unitree's Dex3-1 dexterous hand packs around 33 pressure/tactile sensors per hand across the fingers and palm, capable of sensing pressure roughly in the 10g-2500g range - a useful reference point for what 'production tactile sensing' looks like right now. Event cameras (which report per-pixel brightness changes rather than full frames) are still more of a research curiosity than a production sensor for humanoids, mainly because the software ecosystem and processing pipelines around them are far less mature than for standard frame-based cameras.
Watching this space closely since 2019.
ivan22
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by ivan22 »

@choi98 Yeah, this tracks with what I've read as well. Force/torque sensors near the ankle give a direct read on ground reaction forces, which is valuable for balance control, but they add cost, a failure point, and routing complexity right at a joint that already takes the most mechanical abuse.
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zoeanderson
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Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by zoeanderson »

One nitpick - A minimum viable sensing suite for safe bipedal walking generally includes joint encoders, an IMU for orientation/angular velocity, and either force/torque sensing or accurate current-based torque estimation at the ankles - everything else (vision, tactile, LiDAR) adds capability rather than being strictly required just to stay upright. Depth sensing range and reliability both degrade outdoors in direct sunlight for most structured-light and active stereo cameras, since the ambient IR washes out the projected pattern - it's a real limitation for humanoids intended for anything beyond indoor, controlled environments.
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