What sensor placement mistake have you seen repeated across multiple designs?

IMUs, force/torque sensors, depth cameras, LiDAR, tactile skin, SLAM, and state estimation.
wei_ross
Posts: 104
Joined: Wed Jul 16, 2025 2:40 am

Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by wei_ross »

Slightly off-topic, but related: Depth sensing range and reliability both degrade outdoors in direct sunlight for most structured-light and active stereo cameras, since the ambient IR washes out the projected pattern - it's a real limitation for humanoids intended for anything beyond indoor, controlled environments. SLAM in a working warehouse is harder than in a controlled lab mainly because the map keeps changing - pallets move, people walk through, lighting shifts near dock doors - so a lot of production systems lean on semi-static maps refreshed periodically rather than pure continuous SLAM. This whole thread is a good reminder how young this field still is.
"The best actuator is the one that doesn't overheat."
sarah.santos3
Posts: 213
Joined: Thu Feb 13, 2025 5:30 am

Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by sarah.santos3 »

@wei_ross Appreciate the detailed answer. SLAM in a working warehouse is harder than in a controlled lab mainly because the map keeps changing - pallets move, people walk through, lighting shifts near dock doors - so a lot of production systems lean on semi-static maps refreshed periodically rather than pure continuous SLAM. Vibration is one of the most underrated sources of noisy IMU and tactile readings - mounting matters as much as sensor quality, and a poorly isolated mount can add more noise than the sensor's own datasheet specs would suggest.
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nancy_lewi
Posts: 102
Joined: Sun Aug 31, 2025 1:11 pm

Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by nancy_lewi »

One nitpick - Multi-camera calibration drifts over time from thermal expansion, vibration, and mechanical wear, which is why production systems typically run periodic recalibration routines rather than assuming a one-time factory calibration holds forever.
"Torque is a lifestyle."
williams84
Posts: 237
Joined: Sat Sep 28, 2024 8:50 am

Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by williams84 »

One nitpick - SLAM in a working warehouse is harder than in a controlled lab mainly because the map keeps changing - pallets move, people walk through, lighting shifts near dock doors - so a lot of production systems lean on semi-static maps refreshed periodically rather than pure continuous SLAM.
"The best actuator is the one that doesn't overheat."
carlossanchez
Posts: 155
Joined: Mon Feb 17, 2025 1:44 am

Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by carlossanchez »

I'd push back on this a bit. Depth sensing range and reliability both degrade outdoors in direct sunlight for most structured-light and active stereo cameras, since the ambient IR washes out the projected pattern - it's a real limitation for humanoids intended for anything beyond indoor, controlled environments. LiDAR gives reliable, lighting-independent range data but is heavier, pricier, and gives sparser point clouds up close than stereo or depth cameras, which is why a lot of humanoids lean on stereo/depth cameras for near-field manipulation and reserve LiDAR (if present at all) for longer-range navigation.
"Torque is a lifestyle."
scott.andersson5
Posts: 172
Joined: Sat Nov 02, 2024 8:39 pm

Re: What sensor placement mistake have you seen repeated across multiple designs?

Post by scott.andersson5 »

I dealt with almost this exact situation. Unitree's Dex3-1 dexterous hand packs around 33 pressure/tactile sensors per hand across the fingers and palm, capable of sensing pressure roughly in the 10g-2500g range - a useful reference point for what 'production tactile sensing' looks like right now.
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