How much does cable routing near sensors introduce its own noise?

IMUs, force/torque sensors, depth cameras, LiDAR, tactile skin, SLAM, and state estimation.
ramirez77
Posts: 146
Joined: Sat Apr 05, 2025 9:39 pm

How much does cable routing near sensors introduce its own noise?

Post by ramirez77 »

Trying to organize my own thinking on this, so bear with me. IMU drift over time (bias instability) is usually the real culprit behind slowly diverging state estimates, not noise - it's typically handled with sensor fusion against other references (visual odometry, joint kinematics) rather than trying to eliminate drift at the source. Tactile skin arrays have improved a lot, but 'good enough to matter' really depends on the task - coarse contact detection across a large area is fairly mature, while fine, high-resolution force distribution sensing (like a human fingertip) is still the harder problem. Feel free to tell me I'm overthinking this.
he/him | robotics hobbyist since the DARPA Grand Challenge days
young56
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Re: How much does cable routing near sensors introduce its own noise?

Post by young56 »

@ramirez77 Slightly off-topic, but related: Event cameras (which report per-pixel brightness changes rather than full frames) are still more of a research curiosity than a production sensor for humanoids, mainly because the software ecosystem and processing pipelines around them are far less mature than for standard frame-based cameras.
she/her | grad student, biped locomotion
zoeanderson
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Re: How much does cable routing near sensors introduce its own noise?

Post by zoeanderson »

@young56 One nitpick - Unitree's Dex3-1 dexterous hand packs around 33 pressure/tactile sensors per hand across the fingers and palm, capable of sensing pressure roughly in the 10g-2500g range - a useful reference point for what 'production tactile sensing' looks like right now.
ramirez77
Posts: 146
Joined: Sat Apr 05, 2025 9:39 pm

Re: How much does cable routing near sensors introduce its own noise?

Post by ramirez77 »

@zoeanderson Side note that might be relevant: Estimating joint torque from motor current draw is cheap and requires no extra sensor, but it's less accurate than a dedicated torque sensor because it doesn't capture friction losses through the gearbox - good enough for coarse control, not always for precise force-controlled tasks. Sensor fusion mostly earns its keep by covering for each individual sensor's weaknesses - vision struggles with occlusion and lighting, IMUs drift, force/torque sensors are noisy at low loads - fusing them gives a more robust estimate than any one source alone, independent of raw compute.
he/him | robotics hobbyist since the DARPA Grand Challenge days
choi98
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Re: How much does cable routing near sensors introduce its own noise?

Post by choi98 »

@ramirez77 I see it a little differently. Vibration is one of the most underrated sources of noisy IMU and tactile readings - mounting matters as much as sensor quality, and a poorly isolated mount can add more noise than the sensor's own datasheet specs would suggest. Multi-camera calibration drifts over time from thermal expansion, vibration, and mechanical wear, which is why production systems typically run periodic recalibration routines rather than assuming a one-time factory calibration holds forever.
Watching this space closely since 2019.
jchen
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Re: How much does cable routing near sensors introduce its own noise?

Post by jchen »

Here's the relevant bit as far as I understand it: Latency between a perceived event (like a slip) and a corrective control response matters enormously for balance - even 50-100ms of extra perception latency can be the difference between a smooth recovery and a fall, which is part of why a lot of balance-critical sensing is proprioceptive rather than vision-based. Force/torque sensors near the ankle give a direct read on ground reaction forces, which is valuable for balance control, but they add cost, a failure point, and routing complexity right at a joint that already takes the most mechanical abuse.
"The best actuator is the one that doesn't overheat."
ethan_fisc
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Re: How much does cable routing near sensors introduce its own noise?

Post by ethan_fisc »

Here's the relevant bit as far as I understand it: Depth sensing range and reliability both degrade outdoors in direct sunlight for most structured-light and active stereo cameras, since the ambient IR washes out the projected pattern - it's a real limitation for humanoids intended for anything beyond indoor, controlled environments.
ivan22
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Joined: Mon Mar 31, 2025 11:13 am

Re: How much does cable routing near sensors introduce its own noise?

Post by ivan22 »

@ethan_fisc I see it a little differently. LiDAR gives reliable, lighting-independent range data but is heavier, pricier, and gives sparser point clouds up close than stereo or depth cameras, which is why a lot of humanoids lean on stereo/depth cameras for near-field manipulation and reserve LiDAR (if present at all) for longer-range navigation. A minimum viable sensing suite for safe bipedal walking generally includes joint encoders, an IMU for orientation/angular velocity, and either force/torque sensing or accurate current-based torque estimation at the ankles - everything else (vision, tactile, LiDAR) adds capability rather than being strictly required just to stay upright.
they/them
ethan17
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Re: How much does cable routing near sensors introduce its own noise?

Post by ethan17 »

Small correction on one detail: Proprioception (the robot's sense of its own joint angles, velocities, and forces) tends to get less attention than flashy vision systems, even though a lot of balance and manipulation failures trace back to proprioceptive noise or miscalibration rather than a vision problem. SLAM in a working warehouse is harder than in a controlled lab mainly because the map keeps changing - pallets move, people walk through, lighting shifts near dock doors - so a lot of production systems lean on semi-static maps refreshed periodically rather than pure continuous SLAM.
"Torque is a lifestyle."
barbara50
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Re: How much does cable routing near sensors introduce its own noise?

Post by barbara50 »

@ethan17 One nitpick - Event cameras (which report per-pixel brightness changes rather than full frames) are still more of a research curiosity than a production sensor for humanoids, mainly because the software ecosystem and processing pipelines around them are far less mature than for standard frame-based cameras.
Opinions my own, not my employer's.
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