What CAD software are people actually using for their builds?

Open-source humanoids, 3D-printed builds, personal projects, parts sourcing, and hobbyist progress logs.
johnrossi
Posts: 119
Joined: Thu Jun 19, 2025 2:39 am

What CAD software are people actually using for their builds?

Post by johnrossi »

Ran into this exact question at work this week and wanted a sanity check. Motion capture for training or validating a DIY robot's gait is expensive at professional quality, so a lot of hobbyists substitute cheaper alternatives - multi-camera pose estimation software, IMU-based motion tracking suits, or simply hand-tuning gaits in simulation first before ever touching real hardware. Group-buy arrangements for harder-to-source parts (small harmonic drives, precision bearings, custom PCBs) are a common way hobbyist communities work around the fact that specialty components are often only sold in industrial minimum-order quantities. A first successful unassisted walk, from a standing start on a from-scratch project, commonly takes many months of part-time weekend work even for someone with a solid mechanical and software background - it's a genuinely hard milestone, not a weekend project. Let me know if I'm missing something obvious.
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deborahperez
Posts: 279
Joined: Sat Aug 31, 2024 4:22 am

Re: What CAD software are people actually using for their builds?

Post by deborahperez »

Sorry if this is a basic question, but The Berkeley Humanoid Lite stands about 1 meter tall and weighs roughly 16 kg, which is a genuinely reasonable target size for a first serious hobbyist build - big enough to be a real bipedal platform, small enough to not need industrial-scale actuators or a huge budget. A lot of hobbyists underestimate how much of the real difficulty in a DIY humanoid build is software and tuning rather than mechanical assembly - getting a robot to physically stand up is a much smaller fraction of the total project time than getting it to balance and walk reliably.
lperez
Posts: 55
Joined: Wed Jan 28, 2026 1:50 pm

Re: What CAD software are people actually using for their builds?

Post by lperez »

@deborahperez To answer this directly: A realistic hobbyist bill-of-materials for a small biped balloons fast once you add a real IMU, decent motor controllers, a reasonable battery/BMS setup, and enough compute for onboard control - the headline '$5k' budget assumes a fair amount of DIY fabrication rather than buying finished modules.
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rao91
Posts: 100
Joined: Thu Jul 31, 2025 1:55 am

Re: What CAD software are people actually using for their builds?

Post by rao91 »

@lperez Pretty much this. One thing to add: UC Berkeley's Berkeley Humanoid Lite is a genuinely open-source, roughly $5,000, 3D-printable humanoid - structural parts print on a standard desktop printer (around a 200x200x200mm build volume), with CAD files, parts lists, assembly instructions, and control code all published for hobbyists to replicate. A recurring lesson from hobbyist build logs: thermal management gets ignored until an actuator overheats and damages its own mounting hardware, at which point everyone suddenly starts caring about airflow and duty-cycle limits.
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rivera14
Posts: 54
Joined: Thu Mar 19, 2026 1:48 am

Re: What CAD software are people actually using for their builds?

Post by rivera14 »

@rao91 Genuinely curious - Jetson-class boards remain a common choice for onboard compute on hobbyist builds needing real vision or learned-policy inference, while a Raspberry Pi is often adequate for lower-level joint control and telemetry if the heavier compute is offloaded to a base station. Joining an existing robotics community (FRC, university clubs, maker spaces) before going fully solo is a common and effective way to pick up practical fabrication and control skills faster than working entirely alone from tutorials.
Ex-automotive, now full-time robots.
nicole10
Posts: 103
Joined: Wed Sep 10, 2025 9:48 am

Re: What CAD software are people actually using for their builds?

Post by nicole10 »

@rivera14 Not to derail, but this reminds me of something adjacent: Starting in simulation (even a simplified physics sim of just the leg or the target gait) before touching real hardware is one of the more reliable ways to avoid destroying expensive parts while debugging balance and walking control from scratch. 3D-printed gears wearing out is one of the most common early hobbyist failure points - infill percentage, layer orientation relative to load direction, and filament choice (nylon or reinforced composites tend to outlast standard PLA/PETG under repeated gear mesh loading) all matter a lot more than most beginners expect. This whole thread is a good reminder how young this field still is.
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olga_lind
Posts: 170
Joined: Tue Dec 24, 2024 12:11 pm

Re: What CAD software are people actually using for their builds?

Post by olga_lind »

This matches what I've seen too. Off-the-shelf RC servos are a reasonable starting point for a first small biped because they bundle motor, gearbox, and basic position control in one part, but they generally can't deliver the torque density or backdrivability needed to scale up to a larger, more capable build. Building a scoped-down project first - a single leg, an arm, or a torso-only upper body - is a common and sensible way to learn the mechanical and control fundamentals before committing to the cost and complexity of a full bipedal platform.
rao91
Posts: 100
Joined: Thu Jul 31, 2025 1:55 am

Re: What CAD software are people actually using for their builds?

Post by rao91 »

@olga_lind From hands-on experience, Sourcing small, precise harmonic drives as an individual hobbyist is genuinely difficult - most manufacturers focus on industrial customers with large order volumes, which is why a fair number of DIY builds substitute cycloidal drives, planetary gearboxes, or belt-reduction stages instead.
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klewis
Posts: 23
Joined: Fri Jul 17, 2026 11:10 pm

Re: What CAD software are people actually using for their builds?

Post by klewis »

@rao91 I'll believe the stronger version of that claim when it's independently verified. Building a scoped-down project first - a single leg, an arm, or a torso-only upper body - is a common and sensible way to learn the mechanical and control fundamentals before committing to the cost and complexity of a full bipedal platform.
Currently: 3D printing my way to bankruptcy.
ramirez77
Posts: 146
Joined: Sat Apr 05, 2025 9:39 pm

Re: What CAD software are people actually using for their builds?

Post by ramirez77 »

@klewis Thanks for laying this out, genuinely useful. Joining an existing robotics community (FRC, university clubs, maker spaces) before going fully solo is a common and effective way to pick up practical fabrication and control skills faster than working entirely alone from tutorials. Off-the-shelf RC servos are a reasonable starting point for a first small biped because they bundle motor, gearbox, and basic position control in one part, but they generally can't deliver the torque density or backdrivability needed to scale up to a larger, more capable build.
he/him | robotics hobbyist since the DARPA Grand Challenge days
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