What's the deal with dual-motor redundancy in critical joints?

Harmonic drives, quasi-direct drive, series elastic actuators, motor selection, gearing, and everything that makes joints move.
niklas29
Posts: 14
Joined: Thu Jul 23, 2026 9:55 am

Re: What's the deal with dual-motor redundancy in critical joints?

Post by niklas29 »

@thomasmitchell Yeah, this tracks with what I've read as well. For dynamic walking and recovery, joint control bandwidth in the tens of Hz range is typically necessary to react to a stumble before the center of mass gets too far outside the support polygon.
Currently: 3D printing my way to bankruptcy.
wei_ross
Posts: 104
Joined: Wed Jul 16, 2025 2:40 am

Re: What's the deal with dual-motor redundancy in critical joints?

Post by wei_ross »

@niklas29 I'd push back on this a bit. For dynamic walking and recovery, joint control bandwidth in the tens of Hz range is typically necessary to react to a stumble before the center of mass gets too far outside the support polygon. Harmonic drives use high reduction ratios (often around 100:1), which gives excellent force density, stiffness, and thermal endurance for continuous-duty lifting - the tradeoff is low backdrivability and some backlash.
"The best actuator is the one that doesn't overheat."
karen_kim
Posts: 116
Joined: Wed Jun 25, 2025 11:18 pm

Re: What's the deal with dual-motor redundancy in critical joints?

Post by karen_kim »

@wei_ross Slight correction, though the overall point stands: Backdrivability is the property that lets an external force move a joint without destroying the gearbox or the motor - it's central to both safe human-robot contact and to letting a leg comply naturally when the robot stumbles.
matthew.yamamoto0
Posts: 66
Joined: Sun Dec 14, 2025 8:43 pm

Re: What's the deal with dual-motor redundancy in critical joints?

Post by matthew.yamamoto0 »

@karen_kim I see it a little differently. Field-oriented control (FOC) tuning directly affects how smooth torque output feels - poorly tuned current loops show up as audible whine and jerky low-speed motion, while well-tuned FOC can make even a geared actuator feel fairly fluid.
"Torque is a lifestyle."
ethan_fisc
Posts: 198
Joined: Wed Dec 04, 2024 1:36 am

Re: What's the deal with dual-motor redundancy in critical joints?

Post by ethan_fisc »

I can speak to this a bit. Quasi-direct drive (QDD) actuators use lower gear ratios (roughly 6:1 to 10:1) paired with high-torque-density motors, trading some peak force density for backdrivability and low reflected inertia, which matters a lot for impact tolerance and fall recovery. It's common for a single humanoid to mix actuator types by joint - harmonic drives or hybrid geared actuators at the hips and shoulders where sustained torque matters most, and lower-ratio QDD-style actuators at ankles and knees where backdrivability and impact tolerance matter more.
mohammed64
Posts: 99
Joined: Mon Jul 28, 2025 9:56 am

Re: What's the deal with dual-motor redundancy in critical joints?

Post by mohammed64 »

This is exactly the kind of context I was looking for. For dynamic walking and recovery, joint control bandwidth in the tens of Hz range is typically necessary to react to a stumble before the center of mass gets too far outside the support polygon. Makes me wonder how this looks in another five years.
he/him | robotics hobbyist since the DARPA Grand Challenge days
kwilliams
Posts: 309
Joined: Sat Sep 21, 2024 1:57 pm

Re: What's the deal with dual-motor redundancy in critical joints?

Post by kwilliams »

One nitpick - Field-oriented control (FOC) tuning directly affects how smooth torque output feels - poorly tuned current loops show up as audible whine and jerky low-speed motion, while well-tuned FOC can make even a geared actuator feel fairly fluid.
he/him
young56
Posts: 123
Joined: Mon Jun 09, 2025 5:26 pm

Re: What's the deal with dual-motor redundancy in critical joints?

Post by young56 »

Minor factual note: For dynamic walking and recovery, joint control bandwidth in the tens of Hz range is typically necessary to react to a stumble before the center of mass gets too far outside the support polygon. Anyway, good thread - following for more.
she/her | grad student, biped locomotion
Post Reply